Course 5 –
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Composite Construction and
The
Elements of Design
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Course Schedules
Course Description
This course is suitable for students with experience in Frame
Construction in Furniture and Carcase
Construction. Students should
be practiced in making joinery which includes mortise and tenon
work as well as dovetail and lap or dado construction.
The focus for this course will be to construct a cabinet with
a drawer or a door or both. The cabinet might be made of panels
in a frame, or solid boards joined in carcase fashion. It might
also incorporate a stool or table structure as an underframe.
There is a recommendation for this design to be resolved in the
form of a full size drawing before construction begins.
The first few hours of the course will deal with the various factors
governing furniture design. We will deal with the importance of
function, aesthetics, suitable construction and materials. Projects
might be developed at this stage with sketches and mock-up
construction. This period will also provide an opportunity to practice
sample joinery and review the requirements of grinding and sharpening
certain edge tools.
Orders for hardwood often take as long as a week to be processed,
so it is important for materials to be in place if the student
is involved in an intensive one week or two week course.
Course Content
- Design of a furniture piece
- Orthographic drawing at a board
- Safety in the workshop
- Measurement and lay-out
- Use of the bench and the vise
- The datum of face-side and face-edge
- The rules of planing
- Sharpening edge tools
- Choice of suitable tools
- Dealing with difficult wood grain including end grain
- The choice of suitable hardwoods and their sources
- Making the slape joint
- Making a large panel from several boards
- Constructing and fitting a drawer
- Constructing and fitting a door
- Constructing and fitting a paneled back
- Use of the band saw
- Use of the table saw
- Use of the compound mitre saw
- Use of the drill press
- Use of the chisel mortiser
- Use of the jointer
- Use of the thickness planer
- Procedures for clamping and gluing
- Preparing wood to accept a finish coating
- Exploring various types of finish coatings
- Exploring various options for developing the appearance and
ultimate
shape of the furniture piece
- Selecting and fitting hardware
- Manufacturing handles and drawer
pulls
- The possibilities
of
decorative features
The cost of all materials (wood, glue, abrasive paper, finish
coatings, hardware
and fastenings etc.) is the responsibility of
the student
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